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Tape Wound Core Catalog

Transformer Lamination Catalog

Cut Core Design Manual

 

TABLES: ALLOYS, THICKNESS CODES, TOLERANCES, COATING THICKNESS


TABLE III - COMPOSITION OF ALLOYS (NOMINAL)
Oriented Silicon Iron 50% Nickel/Iron alloy Molybdenum Permalloy Supermendur
Iron-97%
Silicon-3%
Nickel-50%
Iron-50%
Nickel-80%
Iron-16%
Molybdenum-5%
Cobalt-49%
Iron-49%
Vanadium-2%


TABLE IV-TAPE THICKNESS CODES
Tape Thickness
Code
.0005"
005
.001"
01
.002"
02
.004"
04
.006"
06
.012"
12


TABLE V - TOLERANCE ON TAPE WOUND CORE AND CASES
Core
Tolerance
  Tolerance
ID or OD Core ID Core OD Case Core Height Core Case
Up to 1.50" +.016" -.016" +.032 +.005" Up to 1.00" +.016" +.010"
1.51" to 2.50" +.016" +.032" +.008" -.000" -.005"
2.51" to 3.50" +.032" +.032" +.012" Over 1.00" +.032" +.020
Over 3.50" +.032" +.062" +.015" -.000" -.005"

We should note that core ID, OD and height tolerances are for UNCASED cores.


TABLE VI - MAXIMUM COATING THICKNESS
Case Type
ID or OD
Thickness Per Side*
Aluminum/Epoxy (E type)
Up to .999"
.015"
1.000 and Over
.015"
Uncased/Epoxy (D type)
Up to .50"
.010-.030"
.50" up to 1.0"
.020"-.040"
1.0" up to 1.5"
.030."-.060"
1.5"
.040"-.070"

*Where core buildup (OD-ID/2) is greater than strip width, use the larger coating thickness.